Thick using a ferrous metal cutting blade.
Best tool to cut 30g aluminum sheet.
Hot metal chips will fly.
Handheld jigsaws provide a very mixed bag when it comes to cutting aluminum with the right tool and the right bit or blade you can easily cut through thick sheets and other forms of stock.
Select a fine toothed blade and don t cut aluminum with a wall thickness of more than 1 4 inch 0 64 cm.
If possible choose a saw blade that creates narrow kerfs the notch or slot made by the saw.
Mark the start and stopping point of your cut with a grease pencil or some similar implement that marks on sheet metal.
Place the fracture line over the edge of a table and bend the overhang slightly downwards.
However with the wrong saw and wrong blade you will find yourself damaging both the workpiece and the tool.
With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet.
To cut the sheets of metal rathe.
It may not be an obvious choice but fitted with the right blade a circular saw is a great metal cutting tool.
You can cut mild steel up to about 3 8 in.
Makita has long been known as one of the top power tool manufacturers out there and makes the list of best metal cutting saws of 2017 with the makita 4131 7 13 amp metal cutting circular saw.
Use a wood cutting saw with carbide tipped blades to cut most aluminum.
Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal.
They look like scissors and work fine with sheet metals like brass aluminum tin steel etc.
As a general rule of thumb anything that would be considered a high performance tool for wood will also cut aluminum plate.
Even there though there are exceptions.
Such as straight cut snips left cut the right cut etc.
Tin snips or aviation snips are one of the most widely used tools to cut sheet metals.
Let s start off with some of the ideal tools that will work for most applications a few more that work well for specific applications and then some tips and tricks.
With the aid of a ruler or yardstick draw a straight line between the two.
Cut metal with your circular saw.
In our test it cut through rebar like a hot knife through butter.